2022-12-05

Groundbreaking ceremony: Official start of construction of CertainTeed Roofing's highly efficient glass mat plant

  • As the leading full-line supplier for glass mat plants, Voith supplies the stock preparation including fiber feeding, approach flow system, HydroFormer, binder section and the FiberDry drying concept
  • Automation and digitalization solutions from the Papermaking 4.0 portfolio are installed in the plant to increase machine availability, production efficiency and sustainability
  • CertainTeed Roofing uses the line to produce glass mat for the manufacture of asphalt roofing shingles
The picture shows CertainTeed Roofing's planned Oxford nonwoven glass mat plant with HydroFormer, binder section and FiberDry's first drying modules.
The picture shows CertainTeed Roofing's planned Oxford nonwoven glass mat plant with HydroFormer, binder section and FiberDry's first drying modules.
OXFORD, NC/USA. CertainTeed Roofing in Oxford, North Carolina, broke ground in November on the construction of a new state-of-the-art glass mat plant. The facility will be used for the highly efficient production of glass mat, a key component in the manufacture of roofing shingles. With a total investment of $167 million, this is CertainTeed Roofing's largest investment to date in a U.S. site. The company has contracted Voith to supply the production machine as well as automation and digitalization solutions from Voith´s Papermaking 4.0 portfolio. The plant is scheduled to go into operation in 2024.

Naomi Keitel

Global Communication Manager

 

t +49 7321 37-2209

Building this plant in Oxford is an important step in continuing to provide industry-leading service to our customers. Our goal with this plant is to set new industry standards – utilizing state-of-the-art energy and water conservation technologies and innovative automation technology.
Carmen Bodden, Vice President of CertainTeed Roofing
We are very pleased to take this important corporate step together with Voith. Voith's long-standing expertise and experience in glass mat machines will be the foundation for achieving our corporate goals with the new glass mat plant in North Carolina. Voith offers the most comprehensive full-line portfolio on the market with highly efficient cutting edge technologies and records excellent references in both the paper and nonwovens industries.
Pedro Romero, General Manager Glass Mat at CertainTeed Roofing

As the leading full-line supplier, Voith supplies not only the stock preparation, but also the approach flow system and HydroFormer, as well as the binder section including binder preparation. The FiberDry from Voith is used for drying and curing the glass mat web impregnated in resin. To reduce primary energy demand, Voith implements a heat recovery system that enables energy savings of up to 10 percent. For the most efficient production possible, CertainTeed Roofing will also rely on the automation and digitalization solutions of Voith's Papermaking 4.0 portfolio. The Voith IIoT platform dataPARC cloud serves as the basis. The quality control system (QCS) OnQuality provides complete control over production processes and product quality by giving operators full transparency. In addition, the condition monitoring system OnCare.Health continuously analyzes machine data to reduce planned and unplanned downtime.

New Voith Paper Nonwovens business unit

Voith Paper is further expanding its activities in the nonwovens sector with a new business unit established in April. The business unit combines product management, sales, project management and design for the nonwovens business.

In the business unit, we are bundling our competencies in the area of wetlaid nonwovens to be an even stronger partner for our nonwovens customers in the future. Our customer CertainTeed Roofing will benefit from a state-of-the-art solution and Voith Paper's many years of experience in the area of glass mat machines.
Dr. Linus Friedrich, Head of Business Unit Nonwovens

About CertainTeed

Through the responsible development of innovative and sustainable building products, CertainTeed, headquartered in Malvern, Pennsylvania, has helped shape the building products industry for more than 115 years. Founded in 1904 as General Roofing Manufacturing Company, the firm’s slogan “Quality Made Certain, Satisfaction Guaranteed,” inspired the name CertainTeed. Today, CertainTeed is a leading North American brand of exterior and interior building products, including roofing, siding, solar, fence, railing, trim, insulation, drywall and ceilings. www.certainteed.com

About the company

About the Voith Group

The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 20,000 employees, sales of € 4.3 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.

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About Voith Paper

The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services, and products on the market, and offers paper manufacturers holistic solutions from a single source. The company’s continuous stream of innovations facilitates resource-conserving production and supports customers in significantly reducing their carbon footprint. With its comprehensive automation products and leading digitization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art, digital technologies to increase the availability and efficiency of their systems in all areas of the production process.

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