Fedrigoni project shows how quickly and easily Voith digital solutions can be implemented to produce significant savings
- Within just four months, Voith installed the advanced process control system OnEfficiency.Strength at its Italian customer Fedrigoni
- The customer is impressed by the fast implementation and the savings OnEfficiency.Strength delivered from day one
- Although the paper machine in Fabriano is not from Voith, the implementation was fast and smooth
Fast implementation of OnEfficiency.Strength to optimize the papermaking process
Voith started at the pilot site Fabriano in Italy, supported by Bain & Company, with the orderly collection of data, the basis for any digital solution. First, Voith Paper analyzed all process, laboratory and quality data from the last 12 months to show the correlations of the most important process and paper parameters and to illustrate the process variations that occur. In addition, the experts installed OnCumulus, Voith's IIoT platform, to enable faster data access. Subsequently, the Fedrigoni and Voith integrated project team decided to focus on the quality parameter of paper thickness as a first step. With the help of virtual sensors, ash content and virgin fiber use are now automatically optimized in terms of cost and quality, as OnEfficiency.Strength reduces fluctuations in paper thickness as well as virgin fiber consumption. Although the installation was not on a Voith machine, the team was able to implement the digital control concept smoothly.
ROI under 12 months using new artificial intelligence technologies
Bain & Company accompanied the introduction of the digital process control and is impressed with the results achieved so far. “Voith made the cost effectiveness and feasibility of the digital solutions a priority and that was in line with Fedrigoni’s needs. In addition, we believe Voith, with its extensive technological knowledge, is at the cutting edge when it comes to digitization in paper manufacturing,” says Andrea Isabella, Partner and Director at Bain & Company, explaining the decision.
A detailed interview with the customer can be found on the new Efficiency Solutions homepage: https://voith.com/onefficiency.
Fedrigoni stands for excellence in specialty papers for packaging, quality prints, security, and fine arts and self-adhesives solutions. The strong organic growth of the company, which has been in existence since 1888, was recently reinforced by several acquisitions in Italy, US and Mexico. Accordingly, sales in 2020 were over € 1.3 billion. The Group is the third global player in self-adhesive materials and the European leader in specialty papers. Fedrigoni's goal is to offer the best product range and service for high-quality papers, packaging and self-adhesive materials. In addition, there is a focus on sustainable paper production.
About Bain & Company
Bain & Company is a global consultancy that helps the world's most ambitious decision-makers define the future. Across 61 offices in 38 countries, the company works alongside its clients as a team with a shared ambition to achieve extraordinary results, outperform the competition and redefine industries. Bain & Company complements its tailored, integrated expertise with a vibrant ecosystem of digital innovators to deliver better, faster and more sustainable results. The consultancy's 10-year commitment to invest more than $1 billion in pro bono services brings Bain & Company's talent, expertise and insights to organizations tackling today’s urgent challenges in education, racial equity, social justice, economic development and the environment.
About the company
The Voith Group is a global technology company. With its wide range of plants, products, services and digital applications, Voith sets standards in the markets for energy, paper, raw materials and transport & automotive. Founded in 1867, Voith today has more than 20,000 employees and earns 4.2 billion euros in sales. It has locations in over 60 countries and is one of Europe’s larger family-owned companies.read more
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services, and products on the market, and offers paper manufacturers holistic solutions from a single source. The company’s continuous stream of innovations facilitates resource-conserving production and supports customers in significantly reducing their carbon footprint. With its comprehensive automation products and leading digitization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art, digital technologies to increase the availability and efficiency of their systems in all areas of the production process.