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Belt Conveyor Drives and Components

Your partner for the mining industry

    Mining is our passion - discover our latest solutions for intelligent drive components designed to operate in innovative, automated network systems!

    Voith has been a trusted partner of the mining industry with more than a century of experience. We work closely with international OEMs, mine owners, and equipment operators to ensure that our components for belt conveyors meet industry needs and standards.

    Increased productivity and reliability even in harsh environments

    Voith's key components for conveyors are extremely robust and safe and are engineered to the highest standards. Our products have an excellent track record for reliable operation in harsh surroundings. At the same time, they are characterized by minimal maintenance and low wear. The mean time between failure (MTBF) of our components sets the benchmark in the mining industry.

    Beyond offering a broad portfolio of fluid couplings for demanding belt conveyor drives, Voith also works with you to provide complete drive and control solutions. Based on your specific requirements, we will help you determine the most appropriate drive system for your operation.

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    Key components for belt conveyors

      With more than a century of experience working with conveyor products in mining, we offer customized solutions for mining conveyor technology.

      Voith TurboBelt TT Linear Booster Drive

      The Voith TurboBelt TT Linear Booster Drive is typically used in both underground and open-cast mining belt conveyor systems.

      Significant cost savings in belt conveyor systems

      The Voith TurboBelt TT Linear Booster Drive is a powerful and productive intermediate drive for belt conveyors. It improves conveying efficiency by extending the service life of belts, saving belt costs in new conveyors and increasing capacity in existing systems.
      Equipped with a head and tension station, the TT Drive is integrated into the actual belt. The drive is assembled directly within the current conveyor system. The top belt of the main conveyor system (carrying belt) rests upon the top belt of the introduced TT Drive (drive belt). The tensile force is then transferred linearly by means of the friction lock between the carrying belt and drive belt. This results in significantly lower belt tensile forces. TT Drives provide benefits when used with medium, long or inclining belt conveyors.

      Features and benefits

      Easy length adaption of conveyors in coal haulage pathways
      • Fewer transfer stations
      • Reduced dust formation
      • Reduced height requirements
         
      Use in high-capacity belt conveyors
      • Lower belt rating needed
      • Smaller drive units
      • Easier maintenance
         
      Use in existing belt conveyors
      • Increase of conveying capacity
      • Use of existing drive and belts

      TT Linear Booster Drive working principle

      Voith TurboBelt Hese Pulleys

      The Voith TurboBelt Hese Pulleys are used in all types of belt conveyor systems.

      High efficiency and reliable operation

      Voith TurboBelt Hese Pulleys have excellent running characteristics, even under extreme conditions such as heavy loading, heat, cold and humidity. Consequently, they substantially reduce maintenance and repair costs over the lifetime of the system. The layout and calculations are made individually in accordance with customer specifications and take into account the corresponding environmental influences in the area of application. This procedure guarantees the implementation of conveyor belt pulleys that have undergone engineering optimization. They are an indispensable element in belt conveyors for material handling and are built to last.

      Features and benefits

      • Pulleys engineered for optimum operation of the conveyor
      • Excellent running characteristics for high system availability
      • Highest quality materials and components
      • Highest quality manufacturing
      • Extremely long service life
      • Easy maintenance
      • Explosion protection according to ATEX

      Voith TurboBelt Transfer Station

      The Voith TurboBelt Transfer Station is used at transfer points of bulk-material conveyor systems.

      Fully developed transfer technology

      Used in conveyor systems, the Voith TurboBelt Transfer Station provides a sliding, centered material transfer that protects the belt and generates less dust. This reduces maintenance and repair costs when handling bulk materials while also increasing the lifetime of the belt. Thanks to its compact design and modular system, the TurboBelt Transfer Station can be used at almost any operating point including the appropriate feeding station.

      Through our extensive experience, we have developed comprehensive knowledge that we apply in matching material flow and material transfer.

      Features and benefits

      • Little stress on the belt leading to longer belt conveyor life 
      • Sliding transfer protects conveyed bulk material 
      • Customized design for optimized material flow
      • Increased productivity due to optimized material flow
      • Increased safety
      • Little dust generated

      Voith TurboBelt Tension Station

      The Voith TurboBelt Tension Station is used on belt conveyors.

      High operational reliability and long belt lifetime

      Belt conveyor systems require a tension station of appropriate dimensions based upon the belt quality and the system length. This station provides the required belt tension and dampens dynamic motions. The Voith TurboBelt Tension Station always sets the correct tension for the belt while providing optimization for changing conditions. Thus, our Tension Station ensures both high operational reliability and long belt lifetime for your belt conveyor system in underground and open-cast mining.

      Features and benefits

      • Tensioning systems adapted to conditions
      • Systems for underground and open-cast mining
      • Tension adjustments without structural changes to the whole system

      Voith TurboBelt Storage Loop

      The Voith TurboBelt Storage Loop is used in long adjustable conveyor belt systems underground.

      Increasing the productivity of expansion conveyors

      To keep pace with the rate of advancement in mining, belts often need to be shortened or lengthened with relative ease. The Voith TurboBelt Storage Loop System enables changing the length of belt systems in a safe and productive manner. The conveyor belt is looped around 2-6 return pulleys with 1-3 pulleys mounted on a moving tensioning car. The car is moved using a tensioning mechanism (e.g. a winch) based on the belt length needed. While doing this, the tensioning force is applied in a controlled manner.
      Pressure sensors in the Voith TurboBelt Storage Loop ensure dynamic control and monitoring of the belt tension. Thus, they contribute to an overall increase in operational reliability and safety.

      Features and benefits

      • Minimization of belt connectors
      • Reduction of downtime by quick and easy lengthening or shortening of the belt
      • Compact design thanks to the optimal matching of the needed change in length

      Couplings for controlled startup

      Couplings for controlled start-up provide smooth and wear-free power transmission.

      Efficient and reliable drive system solutions

      Voith offers fluid couplings and solutions for highly efficient and reliable drive systems for the mining industry and the handling of raw materials.
      The hydrodynamic principle of a fluid coupling makes it easy to gently accelerate driven machines. At the same time, fluid couplings limit torque, provide load sharing, and dampen torsional vibrations.
      Our service solutions for you

      Publications

        • Key Components for Belt Conveyors in Mining TurboBelt Portfolio

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          English
        • Engineered to Perform. Voith TurboBelt Hese Pulleys Voith TurboBelt Hese Pulleys

          PDF
          English

        Material Handling – How can we help you?

          Voith Turbo GmbH & Co. KG

          Material Handling

          Rheinstraße 46 45478 Mühlheim an der Ruhr Germany

           

          t +49 208 620 161 0

          f +49 208 620 161 699

          Intelligent mining

            Voith provides intelligent drive components for reliable use even in tough environments. Learn more about Voith's solutions for safe and reliable operation of your system.

            Engineered for success

              Mine gains dual benefit from installation of Voith TurboBelt TT Linear Booster Drives

              Voith has installed a TT Drive on the H2 belt conveyor in the Prosper-Haniel coal mine without interrupting operation and achieved a comprehensive solution with the subsequent installation of another TT Drive that resulted in sustained cost reduction for the mining company.

              Our service ensures best quality

                With tailor-made service solutions from Voith, you can increase the efficiency, dependability and operational reliability of your systems and vehicles, over their entire lifetime.

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