Test Engineering

On the Test Stand

Testing the Technology of the Future

All eyes are at the simulation: within the fraction of a second, the engine reaches the required number of revolutions per minute. First 600, then 1 000, then 900, then 2 500. The test goes up to 10 000 revolutions, up and down, measuring point for measuring point. The task is to establish the natural frequency of the engine: the critical point where the vibrations get out of control. Voith offers solutions that allow to shift resonance frequencies.

Test stands are used for exploring the technology of the future.

Abnahmeprüfung

Voith offers drive solutions for these applications, solutions that increase plant availability and reduce life cycle costs. But most of all they solve vibration problems.

How resonance frequencies work

A resonance catastrophe marks the point where periodically excited vibrations coincide with the natural frequency of a system. As a result of accumulating vibrations, the system breaks down. Soldiers marching in step can actually cause a bridge to collapse in this way. Glasses shatter when they are subjected to a sound level that corresponds to their natural frequency. And this can happen to engines, too.

When engines are smaller but more powerful

This also applies to the new engine of a renowned European manufacturer. The unit is on the test stand. It is smaller and lighter than its predecessors - and most of all: it is more powerful. Technology of the future. The weight reduction is meant to cut down on fuel consumption and CO2-emissions and optimize the downsizing efforts in vehicle construction.  But the higher excitation pressures inside the engine result in stronger torsional vibrations that cannot be brought under control.

Shifting resonance frequencies, damping torsional vibrations

Again and again the driveline gets damaged. Finding the critical point is a true challenge. Voith supplies the engineering for such tests, as well as highly flexible couplings that allow to shift resonance frequencies and dampen critical amplitudes. The engine can only be series-produced once this problem has been solved. For the OEM, time and development costs are at stake.

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