2023-08-17
Voith complete drive packages to power historic, 42-mile overland conveyor system
- The overland conveyor system for Atlas Energy Solutions’ Dune Express project will haul sand from Texas to New Mexico.
- Voith TurboBelt TPXL coupling drives will power three of the four conveyors, the longest of which is a world record for a conveyor without a mid-belt drive at 16.3 miles long.
- The Voith Turbo team has worked for three years to produce the final drive solutions and meet the project’s extensive parameters.
The system’s size is an important factor in the overall project, as it allows the system to positively impact its neighboring communities through the reduction in traffic congestion associated with sand delivery. To achieve this, the Dune Express addresses an explicit need for operations within Texas’ oil-rich Permian Basin: To limit highway traffic and road-safety concerns related to such an active venture.
Once in operation, sand will begin its journey from Atlas’ Kermit, Texas, facility and the Dune Express will carry material into New Mexico for storage or delivery. By powering the extensive conveyor system, Voith’s TurboBelt 800 TPXL coupling drives allow Atlas to eliminate millions of truck miles driven across the Permian Basin. This results in lower emissions within the communities where the sand would otherwise be carried.
The multimillion-dollar project required significant technical work by Voith, ultimately developing seven different drive package designs for the install. Most significantly, the Voith drives needed to be designed to provide a specified acceleration time of 10 minutes for the conveyors. This extended start-up time was required to maintain belt tensions, especially along the lengthy horizontal curves for two of the system’s four belts. This start-up time is significantly longer than most large conveyors, which typically require 60 to 120 seconds.
Commissioning and installation of the full conveyor system, complete with the Voith TurboBelt TPXL coupling drives, is anticipated in Q4 2024. Once complete, the Dune Express will have more than 75,000 tons of storage space for sand.
To learn more about the TurboBelt TPXL product family of material handling drives, visit the Voith website for more information, videos, interactive guides and downloads.
About the company
The Voith Group is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 21,000 employees, sales of € 4.9 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
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The Group Division Voith Turbo is part of the Voith Group and a specialist for intelligent drive technology, systems as well as tailor-made services. With its innovative and smart products, Voith offers highest efficiency and reliability. Customers from highly diverse industries such as oil and gas, energy, mining and mechanical engineering, ship technology, rail and commercial vehicles rely on the advanced technologies and digital applications of Voith.
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