Papermaking Vision: Voith creates visionary design study for the paper production line of the future

Special attention was paid to the implementation of ‘clean design’ principles, for example by increasing cleanliness in the wet end. Less contamination reduces the risk of unscheduled downtimes due to web breaks. Consequently, operational reliability and machine efficiency are improved and the production process runs smoothly. Also, scheduled shutdowns are completed more efficiently thanks to more accessible work areas and simpler maintenance procedures. The design concept is a long-term project and will be implemented step by step over the coming months and years.

As part of the vision for the future, a standardized and intuitive user interface will therefore be introduced from stock preparation through to the reeling. In this context, the human-machine interface uses a role-based operating concept to adapt to the individual task of users, which at the same time improves ease of maintenance. In the future, more efficiency will also be ensured by distinctive SmartLights on individual components of the system. They show the machine status at a glance, and if necessary, whether operator intervention is required.

Papermaking 4.0 solutions, sensors, field devices, scanners and actuators already monitor the condition of machines and the quality of production in real time. In the coming years, automatic data analysis will become even more important and replace pure monitoring. Intelligent algorithms will then ensure that in a very short time, the system autonomously creates the optimal conditions for resource-saving production. In the near future, new apps on the Voith OnCumulus IIoT platform will create complete transparency about all conditions in a paper mill and give paper producers far-reaching optimization potential. "For example, one of these apps, the AI-based OnEfficiency.BreakProtect system, can already provide users with recommendations about how to avoid web breaks," says Oliver Kunerth. Time-consuming and cost-intensive downtimes can thus be minimized, while maintenance and servicing are optimized in a forward-looking manner.

In the future, the OnCumulus cloud platform will also provide a networked interface to all service functions, such as for ordering spare parts via the web store or to the remote service center OnPerformance.Lab, enabling more efficient and sustainable production.

In future, Voith’s expertise as a full-line supplier is also set to be reflected in the design of a plant. In this context, clear structures, high-quality surface finishes and modern materials underline the special quality of a Voith BlueLine stock preparation and XcelLine paper machine.

For more information and details on the paper production of the future please go to: Papermaking Vision | Voith.