DrivAx servo drives are suitable for all linear movements requiring high forces and precision. They consist of a variable speed pump and a servo motor, which simultaneously serves as drive and control for the actuator. DrivAx drives make hydraulics more economical and sustainable. Only the actual amount of power needed for the process is generated from electrical energy. Hence, DrivAx servo drives use up to 80% less energy than conventional hydraulic systems. It’s not just the environment that benefits.
Easily integrated, rapidly enabled
DrivAx drives are compact, optionally self-contained systems and therefore very easy to integrate into machines. A mechanical interface, an electrical connection, and data connections for the sensor system are all that is needed. As there is no need for complex power unit pipings, valve technology cabling, and filtering of the hydraulic fluid, you save a lot of time while designing and commissioning your machine. For lean mechanical engineering without compromise.
Less is always more – no servo valves required
The drive technology of the future works without a complex infrastructure. DrivAx drives are based on a combination of a servo motor and a variable speed pump. Control valves and a power unit are no longer required. The servo motor drives the system and precisely controls the force, movement, and position of the actuator. It’s not just your operating costs that are reduced. Less is more.
The allrounder with a modular set-up
DrivAx servo drives supports all common standard interfaces, enabling them to be easily integrated into existing machines. Various pre-configured modules allow optimal dimensioning of the system, precisely matching to your application. Furthermore, the drive can be scaled and synchronized to cover all conceivable force spectra. The allrounder for all applications.
Keep cool – significantly lower cooling power
No proportional valves, but the pump regulates the volume flow and pressure. Only as much electrical energy as the process actually requires is converted into power. Efficiency at its best. At the same time, cooling requirements, electricity costs and CO2 emissions are reduced.
Less oil, good for the environment
As DrivAx servo drives require neither a power unit nor complex piping. Hydraulic fluid can be reduced by up to 90%. And that’s good news not just for the environment. Green light for clean technology.
Increase productivity, save resources
DrivAx drives are highly productive while protecting the environment, climate and resources. This drive technology is developed for the industry of tomorrow. This is how sustainable hydraulics work, that simultaneously maintain a high level of cost-efficiency.
Welcome to the future – more operating time, less maintenance
Intelligent solutions for Industry 4.0
DrivAx servo drives work precisely, with high forces, while paving the way for sustainable, climate-friendly production processes. Intelligent sensors and electronics control, regulate and monitor the drive system, which not only enables high machine productivity but also gives the system diagnostic capability and prepares it for predictive maintenance and other Industry 4.0 applications.
The reliable endurance runner
DrivAx servo drives are compact power packs with a high level of endurance and low maintenance. The actuator is practically wear-free in operation, while proven pump technology and reduced system complexity guarantee long maintenance intervals. Compared to electromechanical solutions, the lifetime is increased by 80%, even in highly demanding operating conditions. Higher productivity and efficiency in every respect.
Servo drives consist of a servo motor and a variable-speed pump. Thus, they combine the advantages of hydraulics with the benefits of servo drives: High power densities, low inertias and robust drive elements meet dynamic and precise speed control. The result: energy consumption is reduced by up to 80%. Also heat and noise emissions as well as the complexity of the system are reduced compared to classic hydraulic drives.
DrivAx IPS is a hydraulic variable speed drive suitable for all applications with high power density and high dynamics
Consisting of a servomotor and an internal gear pump, the DrivAx IPS variable speed pump drive combines energy efficiency with high power density and robustness of hydraulics.
Unlike to conventional, valve-controlled hydraulic systems, the DrivAx IPS offers performance on demand. This means: the volume flow and pressure are regulated by the electric motor and the internal gear pump. In the partial load range and outside the machine cycle, the system can work at reduced speeds or stop. DrivAx IPS not only reduces noise by up to 20 dB(A), but also energy consumption by up to 80%, while minimizing the CO2-emissions. In addition, the lower average pump speed lowers the oil temperature in the system and minimizes the cost and energy required to cool the hydraulic system. Operators benefit from total operating costs (TCO) reduced by up to 35%. Hydraulic power units and complex piping can be omitted or reduced to a minimum.
DrivAx IPS offers simple integration and allows the construction of compact, low-noise machines with higher functionality and productivity at the same time.
Advantages and Benefits
Industry 4.0 – ready
Optimal capacity adjustment and reduced cooling capacity
Easy system integration and commissioning
High availability and low operating costs
High dynamics and productivity
Energy savings of up to 80 % and conserving resources
DrivAx RQ4 is a hydraulic variable speed drive suitable for all applications with high power density and high dynamics
Consisting of a servomotor and a directly mounted radial piston pump, the DrivAx RQ4 variable speed pump drive combines energy efficiency with high power density and robustness of hydraulics.
Unlike conventional, valve controlled hydraulic systems the DrivAx RQ4 offers power on demand. This means: flow and pressure are controlled via the electric motor and the radial piston pump. In the part load range and outside the machine cycle, the system can thereby operate at lower speeds or stop operation at all. Thus, DrivAx RQ4 variable speed pump drives reduce not only noise by up to 20 dB(A), but also energy consumption by up to 70% while minimizing the CO2-emissions. In addition, the lower average pump speed lowers the oil temperature of the system, minimizing the cost and energy required to cool the hydraulic system. While operators benefit from reduced total cost of ownership (TCO) by up to 35%, hydraulic power units and complex piping are a thing of the past for machine builders.
The compact design of DrivAx RQ4 offers easy integration and along with reduced cooling and elimination of most noise containment components, it helps machine builders to maintaining a small machine footprint, while increasing functionality.
Advantages and Benefits
Industry 4.0 – ready
Compact and directly flanged
Easy system integration and commissioning
High availability and low operating costs
High dynamics and productivity
Energy-saving and resource-saving
Main components:
radial piston pump
servomotor
Applications:
Mechanical engineering
Plastics machinery
Die-casting machines
Presses
Machine tools
Metallurgy
Woodworking machinery
DrivAx RQ4 Variable speed pump drives | Technical data sheet
DrivAx IQ4 is a hydraulic variable speed drive suitable for all applications with high power density and high dynamics
Consisting of a servomotor and a directly mounted internal gear pump, the DrivAx IQ4 variable speed pump drive combines energy efficiency and environmental cleanliness of electromechanical drives with high power density and robustness of hydraulics at a cost that provides highly attractive return on investment within 1 to 2 years.
Unlike conventional, valve controlled hydraulic systems the DrivAx IQ4 offers power on demand. This means flow and pressure are controlled via the electric motor and the internal gear pump. In the part load range and outside the machine cycle, the system can thereby operate at lower speeds or stop operation at all. Thus, DrivAx IQ4 variable speed pump drives reduce not only noise by up to 20 dB(A), but also energy consumption by up to 70% while minimizing the CO2 footprint significantly. In addition, the lower average pump speed lowers the oil temperature of the system, minimizing the cost and energy required to cool the hydraulic system.
While operators benefit from reduced total cost of ownership (TCO) by up to 35%, hydraulic power units and complex piping are a thing of the past for machine builders. The compact design of Voith DrivAx RQ4 offers easy integration and along with reduced cooling and elimination of most noise containment components, DrivAx IQ4 helps machine builders to maintaining a small machine footprint, while increasing functionality.
DrivAx IQ4 Variable speed pump drives.
Product data sheet
Reap the benefits of high dynamics and force, power pack free operation, overload protection and integrated sensor technology when opting for a Voith self-contained servo drive. The future-oriented drive technology is based on a servo motor, variable speed internal gear pumps and an actuator. The family of self-contained servo drives includes the DrivAx CLDP and DrivAx CLCP as well as the self-contained press drive, DrivAx PDSC.
An impressive variety of configurations combined with high dynamics
The self-contained servo drive DrivAx CLDP offers the highest variety of configurations in the Voith servo drive family. The fully integrated hydraulic components make the DrivAx CLDP the most sought after and highly valued with its high durability, virtually wear-free operation and overload protection features. With its technological advancements, the drive is perfectly suited to industrial applications.
Advantages and benefits
Industry 4.0 – ready
Drive axis ready for installation without power unit and piping
Easy system integration and commissioning
High availability and low operating costs
High dynamics and productivity
Energy-saving and resource-saving
The main components of the linear servo axis DrivAx CLDP include:
servo motor
internal gear pump
directly coupled actuator
Pressure and/or position sensors ensure the exact control of force and position whilst the speed and directional control of movement takes place without valve technology. Additionally, no hydraulic power pack with piping is needed for operation.
Technical data
Maximum force
25 kN to 500 kN
higher forces on request
Maximum traverse speed
70 mm/s to 1500 mm/s
Maximum acceleration
Up to 20 m/s2
Stroke lengths
Up to 500 mm
other stroke lengths on request
Control
Position control and/or force control
Accuracy of the position control
0.01 mm
Accuracy of the force control
± 0.5 percent from the nominal value
Service interval
3 years or 20,000 operating hours or 10 million load changes
Application fields
Bending machines
Separating machines
Molding machines
Presses
Special machinery
Alternative for spindle drives with servo drive
Material handling
Test stand and laboratory applications
Food industry
Energy markets
DrivAx CLDP Self-contained servo drives | Technical data sheet
Being an extremely fast and productive drive, the self-contained press drive can exert forces of up to 5 000 kN. With intelligent modules that facilitate different speeds, it is particularly aimed at press applications. Reducing the volume flow to the minimum required amount ensures the use of smaller internal gear pumps, servo motors and a servo converter.
Advantages and benefits
Industry 4.0 – ready
Reduced installed power by load controlled switching
Easy system integration and commissioning
High availability and low operating costs
High dynamics and productivity
Energy-saving and resource-saving
The main components of the self-contained press drive DrivAx PDSC include:
servo motor
internal gear pump
hydraulic cylinder
Suitable for force and position control, the design of the DrivAx PDSC is self-contained and compact, as all hydraulic components are included in the servo drive. The power switching is done by an automatic, load-dependent switch. This switch facilitates the downsizing of the connected load; hence, the size of the engine and the frequency converter is reduced.
Technical data
Ambient temperature
-5 °C to +40 °C
Installation position
Random
Force
Up to 5 000 kN
Stroke length
Up to 500 mm
Position sensor (optional)
Absolute encoder
Accuracy of the position control
0.01 mm
Accuracy of the pressure control
0.5 percent FS (full scale)
Repeatability
0.01 mm
Degree of protection
IP54/ IP64
Control
Position control and/or force control
Service interval
3 years or 20 000 operating hours
Application fields
Presses
Calibration machines
Forming machines
Scissors
Cutting
Special machinery
Service and flushing module SFM 20 for self contained servo drives
A light-weight yet high-performance tailor-made drive solution
The servo drive DrivAx CLCP is a self-contained linear axis and is characterized by its four-quadrant internal gear pump and load-adaptive or electric hydraulic gear shifting. Force and position can be controlled through the servo motor and the internal gear pump without using valve technology. The load-dependent switching of the hydraulic transmission reduces the size of the components and lowers procurement and installation costs. The outstanding ratio of power to weight enables robotic applications.
Advantages and benefits
Industry 4.0 – ready
Reduced installed power and weight
Easy system integration and commissioning
High availability and low operating costs
High dynamics and productivity
Energy-saving and resource-saving
The main components of the self-contained servo drive DrivAx CLCP include:
servo motor
internal gear pump
directly coupled actuator
DrivAx CLCP does not require a hydraulic unit or an oil tank, as all hydraulic components are integrated in the servo drive.
Thanks to the automatic load-dependent or electrical switching of the hydraulic gear, the size of the servo motor and the converter can be reduced.
Technical data
Force
Up to 300 kN
higher forces on request
Stroke length
50, 100, 200 mm
other stroke lengths on request
Position sensor (optional)
Absolute encoder
Accuracy of the position control
0.01 mm
Accuracy of the pressure control
0.5 percent FS (full scale)
Repeatability
0.01 mm
Degree of protection
IP54/ IP64
Control
Position control and/or pressure control
Service interval
3 years or 20,000 operating hours or 10 million load changes
Application fields
Bending machines
Separating machines
Molding machines
Presses
Special machinery
Alternative for spindle drives with servo drive
Material handling
Test stand and laboratory applications
Food industry
DrivAx CLCP Self-contained servo drives | Technical data sheet
Your individual requirements continue to be our top priority at Voith, where we customize plug-and-play systems with all components supplied from a single source. Further peace of mind is guaranteed with our network of global engineers that have over 50 years of experience in these specialized markets: mechanical engineering, sheet metal working, plastics processing machines, press applications, machine tools and energy.
Productivity and efficiency play an immensely important role in manufacturing companies. This is one reason why servo presses are being used more and more often in forming technology. Voith's innovative PSH press drive gives you a highly flexible drive system that allows you to design your motion sequence and press force in a precise and highly flexible manner. The power transmission in the PSH is hydraulic. Nevertheless, the system is compact and requires considerably less installation space than other drive systems. Furthermore, it operates without conventional valve and control technology. Actively controlled servo pumps generate a volume flow only when needed in the hydraulic system, this reduces the energy consumption of your press by up to 60 percent.
Technical data
Press force
500 to > 10 000 kN (50 to > 1 000 t)
Functional principle during quick-traverse operation
Suction operation with controlled speed
Logical stroke length
> 400 mm
Position-control precision
0.01 mm
Pressure-control precision
± 1 bar
Looking for a press drive with different data? We are sure to have a solution for that one as well.
In deep drawing presses, two subsystems play the decisive role for productivity and workpiece quality: the press drive and the die cushion. A precisely defined blank holder force ensures controlled flow of the material into the drawing die and is the basis for a stable forming process. The innovative Voith CSH die cushion drive provides you with a highly flexible servo-hydraulic drive system. With this drive, you actively and precisely set the characteristics for position, force and speed – and you can do this over the entire deep drawing process. Your die cushion becomes a servo cushion!
Application fields
Retrofit of hydraulic die cushion drives and control systems
Upgrade of mechanical, gas spring supported or hydraulic blank holders
Retrofit of servo-electric die cushion drives
Deep drawing presses:
Hydraulic presses with die cushion
Servo presses with die cushion
Mechanical presses with die cushion
Perfect complement to the Voith PSH servo press drive
Defined delay of high-mass bodies
Technical data
Blank holder force, die cushion force
100 to > 10 000 kN (10 to 1 000 t)
Rated power
Up to 2 MW
Position control accuracy
Up to 0.01 mm
Force control accuracy
Up to ± 1 percent
HMI
15.4-inch TFT LCD control panel with intuitive touchscreen operator interface
Communication
Profibus/ Profisafe, Profinet, Ethernet, USB
Are you looking for a die cushion drive with different data? We are sure to have a solution for that one as well.
Saving energy while increasing productivity | Servo-hydraulic drive CSH
Would you like to learn more about our DrivAx product family? In our product video, the Voith experts summarize the most important information for you.
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Specially designed for self-contained servo drives, the mobile service and flushing module SFM 20 ensures a high quality and a low error rate of the service work.
