Water to Wire: finding a complete solution with Voith
Small hydropower plants by Voith are sophisticated and reliable solutions for a sustainable energy supply. Our experts at Voith are here to accompany you from the selection of products to the start of operation all the way to the maintenance.
Working with Voith pays off
- Reliable partner
- Technical excellence
- Secure and sustainable solutions
We always keep sight of the entire power plant
By perfectly aligning electric, hydraulic and control components, and developing them in an integrated manner, we are able to optimise the energy production and lifecycle of your plant. For us, efficient power supply means reconciling economic efficiency with environmental friendliness: We consciously and sparingly use natural resources for high capacity utilization to increase earnings.
A step ahead – Individual solutions with standardised products
Our standardised platform concept provides the basis for our small hydropower solutions. Thanks to the ideally aligned components, we are not only able to increase the efficiency of the processes. The use of fewer, standardised and high-quality components also reduces the default probability and facilitates problem solving.
Our expertise for small water turbines
Our portfolio of turbines offers an economical solution for all requirements. For smaller hydropower plants, Voith delivers attractively priced systems in a standardised design – and individually adjusts them to accommodate their environment.
Pelton turbines – for heads up to 1000 m
Technical Data
| Shaft | Horizontal or vertical |
|---|---|
| Nozzles | 1-6 Nozzles |
| Regulation | Inner and outer regulated nozzles |
| Bearings | Overhung 2-bearings , 3- or 4-bearings arrangement of turbine generator unit |
| Range of application | Up to 1000 m head and 30 MW Standardized solutions possible up to 700 m head and 10 MW |
Francis turbines – for heads up to 750m
Technical Data
| Shaft | Horizontal or vertical |
|---|---|
| Bearings | Overhung 2-bearings , 3- or 4-bearings arrangement of turbine generator unit |
| Types | Spiral Intake or open flume |
| Range of application | Up to 750m head and 30MW Standardized solutions possible up to 250m head and 18MW |
Kaplan turbines – for heads up to 50m
Technical Data
| Shaft | Horizontal or Vertikal |
|---|---|
| Regulation | Double/single regulated turbines |
| Blading | 3 to 7 blade runners of of any diameter |
| Types | Pit Turbine, bulb turbine, S-Turbine, full and semi-spiral turbine, SAxo, Z Turbine |
| Range of Application | Up to 50m head and 30 MW Standardized solutions possible up to 35m head and 10MW |
Generators for an optimal energy yield
Thanks to our long-standing experience in the development and production of generators, we are able to perfectly integrate them in your power plant – and optimize the energy yield accordingly. The electric, mechanical and thermal stresses are extraordinarily high in the field of hydropower. This is why we have developed our own range of hydropower generators with a robust generator design and a perfectly coordinated modular setup of the stator and rotor.
Technical Data
| Power range | 3 MVA up to 35 MVA |
|---|---|
| Voltage range | 3,0 kV up to 13,8 kV |
| Axis | Horizontal or Vertikal |
| Protection class | IP23 up to IP54 (IEC 60034-5) |
| Cooling | IC 01 up to IC 81W (IEC 60034-7) |
| Frequency | 50 and 60 Hz |
| Ambient temperature | -10/+40 °C up to +60 °C on demand |
| Insulation class | Thermal insulation according to F Used up to class B (Safety buffers and class B are ideal for cool vs. hot turbine-generator-coupling) |
Hy2Grid – the solution for automation and electrical systems for small hydropower plants
Hy2Grid is a modular, full-service solution for small hydropower plants. It covers the entire product range of electrical systems for connecting a hydropower plant to the grid and offers an automation solution from a single source. In addition, Hy2Grid gives our customers a competitive solution.
Major benefits
- Full water-to-wire supply from a single source
- Standardized interfaces and plug-and-play systems
- Reduced operating costs
- Increase of system availability
- IIoT ready
Hy2Grid product lines
Hy2Grid offers plant operators a perfectly configured system for controlling, monitoring and automating of the plant. This makes the plant IIoT-ready and enables an optional cloud connection. The plant's operating data will be the basis for optimized operation and maintenance. The electrification and automation solution is plug-and-play – thus offering short erection times with reliable project plans.
Base-Line – up to 1.2 MW / turbine
Base-line
Range
| Power units | 1 to 2 turbines, each with up to 1.2 MW output |
| Power train | Low-voltage generator and bus bar |
| Plant setup | All auxiliary systems close to power unit on the same level |
| IIoT | Base supervision and optional cloud-based apps |
Compact-line –up to 12 MW / turbine
Compact-line
Range
| Power units | As standard up to 4 units with up to 12 MW output per turbine |
| Power train | Medium-voltage generator and bus bar (connected to high-voltage grid) |
| Plant setup | Connects distributed auxiliary systems with standardized interfaces |
| IIoT | IIoT-ready for next generation with all cloud-based apps for optimization, supervision and comfortable control of the hydropower plant |
Flex-line – up to 30 MW / turbine
Flex-line
Range
| Power units | Unlimited units up to 30 MW output per turbine |
| Power train | Medium-voltage generator and bus bar (connected to high-voltage grid) |
| Plant setup | Connects distributed auxiliary systems with standardized interfaces |
| IIoT | IIoT-ready for next generation with all cloud-based apps for optimization, supervision and comfortable control of the hydropower plant |
| Additional features | Primary frequency control, voltage stabilizer, island mode operation and additional functionality available |
Our mini hydro products are integrated comprehensive solutions: turbines, generators, auxiliary and automation systems are developed and optimised as a whole. This results in reliable and inexpensive solutions that take structural implementation requirements into consideration.
Learn more about Mini HydroKnow-how from a full-service provider
Here at Voith, we combine top know-how in plant engineering with comprehensive experience in the field of modern digital systems. This allows us to turn your small hydropower plant into an integrated and optimised overall system.
Shut-off valves
Balance of Plant Mechanical Systems (BoP-M)
Our mechanical systems for the power plant equipment are also planned in an integrated manner and tailored to the overall system. This includes cooling water, dewatering and drainage systems, compressed air supply, crane equipment, fire protection as well as heating, ventilation and air conditioning.
Hydraulic Steel Structure
Eco-friendly products
Small hydropower plants with products by Voith
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The Voith network of experts makes a difference
You can rely on our on-site experts – around the world. We can support you with individual, tailored solutions for your plant throughout its entire lifecycle from planning to maintenance and modernisation.
Industry, technology and finance experts work side by side – to make sure that you receive the advice and support you need in each phase of your hydropower project to take you to the next level.
Voith is the partner at your side – from the planning phase to the construction of your plant. We combine technological know-how with expertise in the development and financing of small hydropower plants to make sure that your project comes to life. We will share our knowledge and expertise with you and support you on the road to the realisation of your small hydropower plant.
Contact our experts now
Maintaining the maximum efficiency of your system is our goal – which is why we offer individual, affordable service solutions. Whether for regular maintenance or emergencies: our HyService Team is available around the world, day and night.
Learn more about Voith HyService
Hydropower plants are systems that last for generations. That’s why modernization is one of our key business areas. Equipped with state-of-the-art technology, performance and energy yield can be significantly increased. That also benefits the environment.
Learn more about modernizationSolutions for small-scale hydropower – how can we help you?
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Our expertise for small-scale hydropower
See for yourself how Voith promotes and implements successful projects as a pioneer for sustainable energy.
