Hydrodynamic couplings
Voith’s product portfolio includes constant-fill fluid couplings, fill-controlled fluid couplings, fluid couplings for diesel engines and customer-specific drive solutions.
A highly efficient and reliable drive system increases productivity and provides peace of mind. Whether you require fluid couplings or a customized drive package, Voith is your partner of choice. We assist you in gently accelerating your driven machine, owing to the hydrodynamic principle, thereby extending the lifetime of your system. At the same time, torque is limited, load sharing is facilitated, and torsional vibrations are dampened. The coupling protects the drive system from damage even under extreme operating conditions, reducing downtime and ensuring a continuous production process.
Furthermore, our drive solutions are reliable and precisely tailored to each drive system – from individual couplings to complete drive-line solutions. The transmittable power ranges from 300 W up to 6 MW.
Pioneering sustainable couplings
For us, industrial sustainability is not a trendy slogan. We research and work with all our strength to fulfill our self-imposed responsibility in every respect. Our Voith fluid couplings have always stood for durability, high availability and low downtimes as well as a wide range of applications thanks to their modular design. With Sustainable T, we have further developed our hydrodynamic couplings to future-proof our customers for ensured sustainability and reliability.
Its superior performance comes from within. In the past, wherever water-operated couplings could not be used, mineral oil has been the preferred operating medium. We’ve re-imagined the concept with Sustainable T and now also enable the operation of our Voith fluid couplings with sustainable, rapidly biodegradable fluids. For water-powered couplings as well, the future has begun with Voith. Because it is now possible to use antifreeze, there is greater potential to use them in low-temperature applications.
Another forward-looking aspect is the materials used in our couplings. We reviewed our components and, where possible, have completely replaced them with environmentally compatible materials. This means that most of our components are completely pollutant-free already. By doing so, we not only achieve maximum safety and health protection for our employees and customers but also ensure a clean recycling process at the end of the product life cycle.
With Sustainable T, we are pioneering the field of sustainable coupling technologies. To this end, we are in intensive discussions with our customers and suppliers. Today and tomorrow.
Developed for above average durability
Harmless materials and clean recycling process
Works with water or rapidly biodegradable fluids
Constant-fill fluid couplings
Constant-fill fluid couplings are self-contained drive components mainly used for soft start, torque limitation, and dampening of torsional vibrations within the drive line. The different models vary in type and design of volumetric chambers; this determines the startup behavior.
T – basic version
Voith also offers fluid couplings with water as the operating medium (type TW), which is critical for operations located in potentially explosive atmospheres. Furthermore, spheroidal cast iron outer casings (type TU) are available and meet the required material specifications.
Benefits and uses
- Load-free motor run-up
- Smooth startup of the driven machine
- Overload drive protection
- Dampens torsional vibration in the drive chain
- Protects system components, thereby increasing service life
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
- Automatic load sharing in multi-motor drives protects against motor overload
- Sequential starting of the multi-motors reduces the load on the supply circuit
Typical fields of use
- Stacker and reclaimer
- Bucket elevator
- Cranes
- Separators
- Yaw drives
Performance chart
Dimensions
Typ | A | D | L | d1 max | d2 max | l2 max |
---|---|---|---|---|---|---|
154 T | 80 | 190 | 143 | 32 | 28 | 60 |
154 DT | 102 | 190 | 165 | 32 | 28 | 80 |
206 T | 97 | 248 | 183 | 42 | 42 | 80 |
206 DT | 137 | 248 | 223 | 42 | 42 | 114 |
274 T | 135 | 328 | 202 | 70 | 55 | 90 |
274 DT | 175 | 328 | 242 | 70 | 55 | 125 |
366 T | 198 | 427 | 276 | 90 | 65 | 120 |
422 T | 218 | 470 | 320 | 100 | 80 | 135 |
487 T | 245 | 556 | 352 | 120 | 90 | 155 |
562 T | 269 | 634 | 385 | 130 | 110 | 170 |
650 T | 317 | 740 | 469 | 140 | 120 | 200 |
750 T | 366 | 846 | 529 | 150 | 135 | 240 |
866 T | 421 | 978 | 610 | 160 | 150 | 265 |
866 DT | 645 | 978 | 854 | 180 | on request | on request |
1000 T | 441 | 1118 | 651 | 180 | 160 | 280 |
1150 T | 505 | 1295 | 715 | 180 | 180 | 320 |
1150 DT | 830 | 1295 | 1040 | 180 | 180 | 350 |
Dimensions in mm
TV – with delay chamber
Additionally, Voith offers fluid couplings with water as the operating medium (type TWV). This is critical when operations are located in potentially explosive atmospheres. Furthermore, spheroidal cast iron outer casings (type TUV) are available and meet the required material specifications.
Benefits and uses
- Load-free motor run-up
- Smooth startup of the driven machine
- Overload drive protection
- Dampens torsional vibration in the drive
- Protects system components, thereby increasing service life
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
- Automatic load sharing in multi-motor drives protects against motor overload
- Sequential startup of the motors reduces the load on the supply circuit
Typical fields of use
- Belt conveyors
- Plate conveyors
- Stacker and reclaimer
- Crushers
- Mills
Performance chart
Dimensions
Type | A | D | L | d1 max. | d2 max. | l2 max. |
---|---|---|---|---|---|---|
274 TV | 172 | 328 | 239 | 70 | 55 | 125 |
274 DTV | 244 | 328 | 300 | 42 | 55 | 125 |
366 TV | 225 | 424 | 303 | 90 | 65 | 120 |
422 TV | 257 | 470 | 359 | 100 | 80 | 135 |
487 TV | 297 | 556 | 403 | 120 | 90 | 155 |
562 TV | 333 | 634 | 449 | 130 | 110 | 170 |
650 TV | 384 | 740 | 536 | 140 | 120 | 200 |
750 TV | 440 | 846 | 603 | 150 | 135 | 240 |
866 TV | 493 | 978 | 682 | 160 | 150 | 265 |
866 DTV | 905 | 978 | on request | on request | on request | on request |
1000 TV | 547 | 1118 | 757 | 180 | 180 | 280 |
1150 TV | 670 | 1295 | 880 | 180 | 180 | 320 |
1150 DTV | 1208 | 1295 | 1418 | 180 | 180 | 350 |
Dimensions in mm
TVV – with enlarged delay chamber
The type TVV fluid coupling is predominantly used in conveyor drives (e.g., belt conveyors and plate conveyors) and shredding machine applications. This fluid coupling is also available with two working circuits (type DTVV); the parallel-acting circuits double the power transmission.
Furthermore, Voith offers fluid couplings with water as the operating medium (type TWVV). This is critical when operations are located in potentially explosive atmospheres. Again, spheroidal cast iron outer casings (type TUVV) are available and meet relevant material requirements..
Benefits and uses
- Load-free motor run-up
- Smooth startup of the driven machine
- Overload drive protection
- Dampens torsional vibration in the drive
- Protects system components, thereby increasing service life
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
- Automatic load sharing in multi-motor drives protects the motor against overload
- Sequential startup of the motors reduces the load on the supply circuit
Typical fields of use
- Belt conveyors
- Plate conveyors
- Shredders
Performance chart
Dimensions
Type | A | D | L | d1 max. | d2 max. | I2 max. |
---|---|---|---|---|---|---|
274 TVV | 204 | 328 | 260 | 42 | 55 | 90 |
365 TVV | 296 | 424 | 374 | 90 | 65 | 120 |
422 TVV | 335 | 470 | 437 | 100 | 80 | 135 |
487 TVV | 382 | 556 | 488 | 120 | 90 | 155 |
562 TVV | 428 | 634 | 544 | 130 | 110 | 170 |
650 TVV | 494 | 740 | 646 | 140 | 120 | 200 |
750 TVV | 567 | 846 | 730 | 150 | 135 | 240 |
866 TVV | 641 | 978 | 830 | 160 | 150 | 265 |
866 DTVV | 1125 | 978 | on request | |||
1000 TVV | 686 | 1118 | 896 | 180 | 160 | 280 |
1150 TVV | 883 | 1295 | 1093 | 180 | 180 | 320 |
Dimensions in mm
TVS – with delay chamber and annular chamber
Additionally, Voith offers fluid couplings with water as the operating medium (type TWVS). This is critical when operations are located in potentially explosive atmospheres. Furthermore, spheroidal cast iron outer casings (type TUVS) are available and meet the required material specifications.
Benefits and uses
- Load-free motor run-up
- Smooth startup of the driven machine
- Overload drive chain protection
- Damps torsional vibration in the drive chain
- Protects system components, thereby increasing service life
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
- Automatic load sharing in multi-motor drives protects against motor overload
- Sequential startup of the motors reduces the load on the supply circuit
Typical fields of use
- Crushers
Performance chart
Dimensions
Type | A | D | L | d1 max. | d2 max. | l2 max. |
---|---|---|---|---|---|---|
650 TVS | 384 | 761 | 536 | 140 | 100 | 170 |
Dimensions in mm
TVVS – with enlarged delay chamber and annular chamber
Additionally, Voith offers fluid couplings with water as the operating medium (type TWVVS). This is critical when operations are located in potentially explosive atmospheres. Furthermore, spheroidal cast iron outer casings (type TUVVS) are available and meet the required material specifications.
Benefits and uses
- Load-free motor run-up
- Gentle startup of the belt conveyor – up to 45s
- Drive overload protection
- Dampens torsional vibration in the drive
- Protects system components, thereby increasing service life
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
- Automatic load sharing in multi-motor drives protects against motor overload
- Sequential startup of the motors reduces the load on the supply circuit
- Automatic adjustment to the load condition of the belt through extended torque build-up
Typical fields of use
- Belt conveyors
Performance chart
Dimensions
Type | A | D | L | d1 max. | d2 max. | l2 max. |
---|---|---|---|---|---|---|
422 TVVS | 335 | 470 | 437 | 100 | 80 | 135 |
487 TVVS | 382 | 556 | 488 | 120 | 90 | 155 |
562 TVVS | 428 | 660 | 544 | 130 | 110 | 170 |
650 TVVS | 494 | 761 | 646 | 140 | 120 | 200 |
750 TVVS | 567 | 877 | 730 | 150 | 135 | 240 |
866 TVVS | 641 | 1017 | 830 | 160 | 150 | 265 |
1000 TVVS | 686 | 1165 | 896 | 180 | 160 | 280 |
1150 TVVS | 883 | 1340 | 1093 | 180 | 180 | 320 |
Dimensions in mm
TV..F – with centrifugal valves
Additionally, Voith offers fluid couplings with water as the operating medium (type TWV..F). This is critical when operations are located in potentially explosive atmospheres. Furthermore, spheroidal cast iron outer casings (type TUV..F) are available and meet the required material specifications
Benefits and uses
- Load-free motor run-up
- Smooth startup of the driven machine
- Drive overload protection
- Dampens torsional vibration in the drive
- The automatic reaction to voltage drops and motor protection
- Protects system components, thereby increasing service life
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
- Automatic load sharing in multi-motor drives protects against motor overload
- Sequential startup of the motors reduces the load on the supply circuit
Typical fields of use
- Armored-face conveyors
- Stage loader
- Crushers
Performance chart
Dimensions
TV..Y – with dynamic re-filling
Additionally, Voith offers fluid couplings with water as the operating medium (type TWV..Y). This is critical when operations are located in potentially explosive atmospheres. Furthermore, spheroidal cast iron outer casings (type TUV..Y) are available and meet the required material specifications.
Benefits and uses
- Load-free motor run-up
- Soft startup with temporally extended torque limitation for longer startup times
- Drive overload protection
- Dampens torsional vibration in the drive
- Protects system components, thereby increasing service life
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
- Automatic load sharing in multi-motor drives protects the motor against overload
- Sequential startup of the motors reduces the load on the supply circuit
Typical fields of use
- Fans
- Mills
- Centrifuges
Performance chart
Dimensions
Thermal monitoring and switching devices
BTM (non-contact thermal monitoring device)
The non-contact thermal monitoring device continuously determines the temperature of the operating medium in the fluid coupling. The device provides an active analog signal that can be constantly monitored for safety, also process control as a secondary function. The BTM is typically used on belt conveyors with long and frequent startup procedures and crusher and shredder applications.
BTS (non-contact thermal switching device)
The BTS monitors the coupling temperature contact-free. When reaching the activation temperature, the BTS switches the motor off or triggers an alarm signal. This system is particularly suitable for applications with lengthy startup procedures or frequently occurring overloads. Typical fields of application for the BTS are, for example, medium and long belt conveyors, crushers, hammer mills, and bucket wheel excavators. For use in potentially explosive atmospheres, the BTS Ex is available.
MTS (mechanical thermal switching device)
The MTS monitors the temperature of the coupling. When reaching the activation temperature, it switches the motor off or triggers an alarm signal. The MTS is particularly suitable for applications where thermal overloading is not very common, e.g., where start-up procedures are short and occur infrequently. The MTS is predominantly used for mixers, short belt conveyors, and bucket conveyors. It is also suitable for use in potentially explosive atmospheres.
Fill-controlled fluid couplings
Fill-controlled fluid couplings have an external fluid circuit also used for cooling. Additionally, they have a very high thermal capacity, allowing longer and more frequent high-load start-up procedures.
TurboBelt TPXL
TurboBelt TPXL family
With double the power transmission capability within the same installation space, the Voith TurboBelt TPXL coupling family is specifically designed to meet the requirements of belt conveyor drives. The TurboBelt TPXL coupling provides smooth and wear-free power transmission thanks to the hydrodynamic principle. Its compact design facilitates ease of installation. Rugged, robust, and compact, the TurboBelt TPXL couplings are engineered to the highest standards for greater availability and reliable operation.
TPKL
The type DTPKL has two axially arranged working circuits that operate in parallel, enabling twice as much power transmission at the same overall height. The variant (D)TPKL-R has a flatter, although more extended, tank for lower shaft center line heights. The most compact design is the (D)TPKL-E, which has no oil tank. The tank is situated externally or, e.g., integrated into the swing frame.
Benefits and uses
- Load-free motor run-up
- Smooth startup of the driven machine – up to several minutes
- Shorter periodic distances for subsequent starts thanks to the stand-still re-cooling
- Drive overload protection
- Dampens torsional vibration in the drive
- Protects system components, thereby increasing service life
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
- Automatic load sharing in multi-motor drives protects the motor against overload
- Sequential startup of the motors reduces the load on the supply circuit
Typical fields of use
- Belt conveyors
Performance chart
Dimensions
Type | A | B | C | D | E | F |
G (m6) |
H1 | H2 |
---|---|---|---|---|---|---|---|---|---|
562 TPKL | 1000 | 615 | 1130 | 849 | 230 | 310 | 90 | 135 | 128 |
650 TPKL | 1165 | 710 | 1480 | 1055 | 217 | 530 | 120 | 165 | 165 |
650 DTPKL | 1165 | 710 | 1480 | 1200 | 217 | 675 | 120 | 165 | 165 |
866 TPKL | 1530 | 900 | 2200 | 1575 | 290 | 883 | 160 | 240 | 240 |
866 DTPKL | 1530 | 900 | 2200 | 1750 | 290 | 1059 | 160 | 240 | 240 |
Dimensions in mm
CPC
The hydrodynamic coupling circuit is specifically designed for your chain conveyor. The coupling limits the torque in the drive chain to a defined maximum value, which protects the chains and all components against damage. Furthermore, the availability of the armored face conveyor increases and the maintenance costs remain low.
The coupling operates with water as a non-combustible and environmentally friendly operating medium. Moreover, water is always available underground. No additional and cost-intensive explosion protection measures are necessary when installing this coupling.
Benefits and uses
- Overload protection of the drive chain
- Higher power transmission (up to 60%) compared with similar-sized couplings
- Unlimited start-up attempts following a blocked armored face conveyor
- Optimally set torque limit for your system
- Wear-free power transmission resulting in reduced maintenance and repairs
Typical fields of use
- Armored face conveyors
Power range
Type | Power at 1500 rpm | Maximum torque |
---|---|---|
CPC 700 | 700 kW | 11500 Nm |
CPC 1000 | 1000 kW | 15500 Nm |
CPC 1200 | 1200 kW | 18000 Nm |
CPC 1600 | 1600 kW | 23500 Nm |
Type | Power at 1800 rpm | Maximum torque |
---|---|---|
CPC 1800 HP |
1300 kW 1800 HP |
18000 Nm |
CPC 2350 HP |
1750 kW 2350 HP |
23500 Nm |
Dimensions
Type | L | H | B |
---|---|---|---|
CPC 700 | 1294 | 950 | 950 |
Type | L | H | B |
---|---|---|---|
CPC 1000 | 1350 | 950 | 950 |
CPC 1200 | 1350 | 950 | 950 |
CPC 1600 | 1350 | 950 | 950 |
CPC 1800 HP | 1350 | 950 | 950 |
CPC 2350 HP | 1350 | 950 | 950 |
Dimensions in mm
DTPKWL2
The coupling's hydrodynamic circuit is specially designed for chain conveyors, as it limits the torque in the drivetrain to a fixed value. This torque limitation protects the chain and all the drive components from damage, thereby increasing the availability and productivity of the armored face conveyor while keeping maintenance costs low.
Water is a non-combustible and environmentally-friendly operating medium, so the coupling requires no additional costly explosion protection measures. Moreover, water is also readily available underground.
Benefits and uses
- Unloaded motor run-up
- Smooth startup of the driven machine
- Protection of the drive chain in the event of an overload
- Torsional vibration dampening of the drive chain
- Unlimited startup attempts following a blocked armored face conveyor
- Optimally set the torque limit for your system
- Protects system components, thereby increasing service life
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
- Automatic load sharing in multi-motor drives protects against motor overload
- Timely, stepped run-up of the motors reduces the load on the supply circuit
Typical fields of use
- Armored face conveyors
Specifications
Type | Power at 1500 rpm | Maximum torque |
---|---|---|
487 DTPKWL2 | 400 kW | 7000 Nm |
562 DTPKWL2 | 630 kW | 9000 Nm |
Type |
L | H | B |
---|---|---|---|
487 DTPKWL2 | 1100 | 860 | 860 |
562 DTPKWL2 |
1100 | 860 | 860 |
Dimensions in mm
TP...
For type TPW, the operating medium is water, which makes this coupling especially suitable for use in potentially explosive atmospheres.
Benefits and uses
- Load-free motor run-up
- Smooth startup of driven machine
- Protects the drive in case of an overload
- Dampens torsional vibration in the drive
- Accelerates heavy masses
- Protects system components, thereby increasing service life
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
- Automatic load sharing in multi-motor drives protects against motor overload
- Sequential startup of the motors reduces the load on the supply circuit
Typical fields of use
- Shredders
- Mills
- Crushers
- Fans
Performance chart
Dimensions
DTP
Type | A | B | F | L | K | H | h1 |
---|---|---|---|---|---|---|---|
1150 DTP | 1188 | 1492 | 139 | 910 | 1240 | 1644,5 | 600 |
Dimensions in mm
DTPK
Type | A | B | F | L | K | H | h1 |
---|---|---|---|---|---|---|---|
487 DTPK | 670 | 816 | 204 | 280 | 766 | 923 | 485 |
562 DTPK | 713 | 860 | 190,5 | 340 | 806 | 1000 | 525 |
650 DTPK | 800 | 996 | 233,5 | 360 | 980 | 1106 | 605 |
750 DTPK | 970 | 1140 | 252,5 | 508 | 1020 | 1255 | 650 |
866 DTPK | 1125 | 1300 | 371,25 | 450 | 1220 | 1465 | 765 |
1000 DTPK | 1250 | 1580 | 354,5 | 500 | 1500 | 1695 | 920 |
1150 DTPK | 1420 | 1700 | 425 | 570 | 1700 | 1900 | 1055 |
Dimensions in mm
Fluid couplings for diesel engines
Fluid couplings for diesel engines provide torsional vibration dampening and protect the diesel engine from overload. The fill-controlled type also offers a clutching function.
TD
Benefits and uses
- Load-free engine run-up
- Smooth startup of the driven machine
- Drive component overload protection
- Damps torsional vibration in the drive
- Protects system components, thereby increasing service life
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
Typical fields of use
- Tractors
Performance chart
Dimensions
Type | D | B |
---|---|---|
390 TD-vario | 438 | 145 |
460 TD-vario | 512 | 205 |
Dimensions in mm
TDM-SAE
Benefits and uses
- Reduced load engine run-up
- Smooth startup of the driven machine
- Drive component overload protection
- Dampens torsional vibration in the drive
- Protects system components, thereby increasing service life
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
Typical fields of use
- Crushers
- Chippers
- Shredders
Performance chart
Dimensions
Type | SAE | A | B | D1 | L | D2 |
---|---|---|---|---|---|---|
422 TDM-SAE | 11,5/2 | 367 | 240 | 539 | 110 | 70 |
422 TDM-SAE | 11,5/3 | 367 | 240 | 539 | 110 | 70 |
487 TDM-SAE | 14/1 | 397 | 282 | 618 | 120 | 80 |
562 TDM-SAE | 14/1 | 452 | 314 | 706 | 150 | 95 |
650 TDM-SAE | 14/0 | 570 | 430 | 830 | 160 | 110 |
650 TDM-SAE | 18/0 | 570 | 430 | 830 | 160 | 110 |
Dimensions in mm
TPKD-SAE/TPD-SAE
Once emptied, the torque transmission of the fluid coupling from the engine to the driven machine is de-coupled (hydrodynamic clutching function). Furthermore, the hydrodynamic principle facilitates torsional vibration dampening that protects the drive chain against overload, increasing your equipment's productivity.
Benefits and uses
- Load-free start and idle speed operation
- Smooth startup of the driven machine
- Drive overload protection
- Dampens torsional vibration in the drive chain
- Protects system components, thereby increasing service life
- Accelerates heavy masses with high break-away torque
- Hydrodynamic switching function
- Allows stored energy in the rotors to be released during surge loads
- Robust and unsusceptible to environmental influences
- Wear-free power transmission; less maintenance and repair work
Typical fields of use
- Crushers
- Chippers
- Shredders
- Pump drives
Performance chart
Dimensions
Type | SAE | A | E | F | G | H | J | D1 |
---|---|---|---|---|---|---|---|---|
487 TPD-SAE | 14/1 | 739 | 692 | 600 | 917 | 692 | 170 | 90 |
562 TPKD-SAE | 18/0 | 925 | 1130 | 611 | 1004 | 800 | 254 | 110 |
650 TPKD-SAE | 18/0 | 1009 | 1330 | 705 | 1150 | 880 | 254 | 120 |
Dimensions in mm
Type 750, 866, 1000 and 1150 TP(K)D-SAE on request
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Operating principle
The hydrodynamic principle
Hydrodynamic couplings transmit mechanical power from the motor to the driven machine via fluid flow via two bladed wheels positioned face to face. The primary wheel (red) is connected to the motor and acts like a rotary pump, while the secondary wheel (blue) is connected to the driven machine and acts like a turbine. Power transmission is proportional to the fill level in the working circuit. As a result of the mechanical separation of the drive and driven sides, the hydrodynamic coupling transfers the power wear-free, simultaneously dampening torsional vibration and torque shocks in the drive chain.
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